Corrosion Inhibitor FILMMAX

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Corrosion Inhibitor FILMMAX

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Product Qty Per Unit: 
210.00
Product usage unit: 
Ltr.

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Product Delivery Locations: 
Navi Mumbai, Vashi, Turbha, Rabale, Pawna, Nerul, Taloja, Nashik, Pune, Nagpur, MIDC, Vapi ... More locations >>
Category: 
Drilling Fluids & Mud Oil Field chemicals-81
Generic Name: 
Neutralising agent for corrosion control in toping overhead system of crude distillation

Concentrated liquid neutralising agent for corrosion control in toping overhead system of crude distillation, contains blends of low, medium and high volatility amines that provide great protection and neutralization of acids and acidic gases, such as CO2

Product Description: 

RXSOL-50-5005-025  Concentrated liquid neutralising agent for corrosion control in condensate and feed water systems, contain blends of low, medium and high volatility amines that provide great protection and neutralization of acidic gases, such as CO2 throughout a condensate system. Protects boiler surfaces by forming an iron tannate film.
A liquid neutralizing amine used to control corrosion and pH in steam and condensate systems.

 

PRODUCT INTRODUCTION
Pure anisole or methoxybenzene, is an organic compound. CAS NO: 100-66-3
HANDLING & STORAGE
Keep away from heat and sources of ignition.
Store in a sealed condition at ambient temperature or below. Keep containers in tightly closed condition.
Use proper PPE during handling.
PRODUCT APPLICATION
Used as solvent, as an intermediate in making of dyes, pharmaceuticals, fragrances and as an insect pheromones.
PROPERTIES
Appearance
Clear Colorless Liquid
Purity ( by GC ) , %
99.8 Min
Specific Gravity @25°C
0.9995 ± 0.05
Moisture (by KF) , %
0.3 Max
PACKAGING
Packed in drums or in ISO TANKS on request.
Product Application: 

RXSOL-50-5005-025 is a blend of volatile liquid / steam distributions ratios that neutralise the acid contaminants in condensate and feed water thus providing protection against acid corrosion in the complete system.The most common cause of acid corrosion in condensate and feed water systems is dissolved carbon dioxide. Condensate control neutralises this acid and maintains the condensate and feed water in an alkaline condition
Used in medium and high-pressure boilers including ultra high-pressure boilers.

Fields Of Application:-
RXSOL-50-5005-025 is an effective neutralizing type corrosion inhibitor & oxygen scavanger  for steam condensation system. And can also be used to protect Boilers /Metals surfaces form corrosion.It removes oxygen efficiently in open feed systems and gives effective corrosion inhibition of boiler/exhaust gas economizer system surfaces . Its Chemical reaction by converting Fe2O3 (rust) to organic iron compound protect further IRON rust reaction .

Operating Process:-
RXSOL-CC72 neutralizes the acid components of feed water.The proportion of RXSOL-50-5005-025 depends upon the Carbon dioxide content of the condensate. Basically RXSOL-50-5005-025 neutralizes the acid contents & maintains the condensate and feed water in the alkaline condition.  It also protects copper based metals.

PRODUCT APPLICATION
Used as solvent, as an intermediate in making of dyes, pharmaceuticals, fragrances and as an insect pheromones.
Product Procedure: 

RXSOL-50-5005-025 condensate is tested for PH to determine the dosage level. The PH limits are 8.3 - 9.0 . For an average system e. g. 10-M3, the dosage is approximately 0.65 ltr / day .

The necessary amount of RXSOL-50-5005-025 is required or injected as frequently as to maintain the pH of the condensate at the main condensate pump outlet between 8.6-9.5 .  The amines pass over with the steam and have the dual function of elevating the pH of the steam/condensate and putting a protective micro film on the system pipe work. Acidic condensate is the result of carbonic acid (H2CO3) being formed as CO2 is released in the steam.Condensate prevents corrosion by carbonic acid on live systems. Its filming properties also reduce corrosion on shut down lines, when moisture and oxygen are present.

Product Note: 

Advantages of using Corrosion Inhibitor FILMMAX in overhead toping systems

  • Easy to use liquid treatment.

  • Neutralizes the acids occurring in the condensate system.

  • Less maintenance required. Lower operating costs and increased reliability.

  • Volatilizes and carries over with the steam and so is recycled. Dosage is economical and efficient.

  • Simple test to determine level of treatment.

  • Used for protection of condensate and feed water systems in boiler systems of all pressures.

  •  

    Corrosion protection by surface active filming polyamines

  • Dispersion and removal of existing corrosion products and deposits

  • Formation of a stable, thin and homogeneous magnetite protection layer

  • Alkalization of the whole water-steam circuit

  • Prevention of calcium carbonate and other mineral salts deposits

  • Combination of ecologically harmless components in one solution

  • Neutralization of carbon dioxide also in steam and condensate

  • Increasing heat transfer leading to reduced energy consumption

  • Ecologically and toxicologically harmless, bio-degradable

  • Reduction of blowdown water ratio due to organic salt free components

Product Technical Specification: 

We carry a complete line of condensate treatment chemicals.  Condensate treatment chemicals are used to increase the condensate pH, thus reducing corrosion to the entire boiler steam system.  The most common product is a tri-blend amine of cyclohexylamine, morpholine, and diethylaminoethanol (DEAE) neutralizing amines, although we do have standard RXSOL products or we can custom blend to your needs.
RXSOL-50-5005-DCM1          10% DEAE, 10% Cyclo, 10% Morpholine   
RXSOL-50-5005-DCM2          20% DEAE, 20% Cyclo, 20% Morpholine   
RXSOL-50-5005-C                  20% Cyclohexylamine    
RXSOL-50-5005-D                  20% DEAE    
RXSOL-50-5005-M                  20% Morpholine   
RXSOL-50-5005-C5                50% Cyclohexylamine    
RXSOL-50-5005-D                  50% DEAE  
RXSOL-50-5005-M5                50% Morpholine    
  

PRODUCT INTRODUCTION
Pure anisole or methoxybenzene, is an organic compound. CAS NO: 100-66-3
HANDLING & STORAGE
Keep away from heat and sources of ignition.
Store in a sealed condition at ambient temperature or below. Keep containers in tightly closed condition.
Use proper PPE during handling.
PRODUCT APPLICATION
Used as solvent, as an intermediate in making of dyes, pharmaceuticals, fragrances and as an insect pheromones.
PROPERTIES
Appearance
Clear Colorless Liquid
Purity ( by GC ) , %
99.8 Min
Specific Gravity @25°C
0.9995 ± 0.05
Moisture (by KF) , %
0.3 Max
PACKAGING
Packed in drums or in ISO TANKS on request.

 
 

Product pack size: 
20, 25, 35, 50, 210 Ltrs Mail us to get factory sale discounted price. Amines that provide great protection and neutralization of acidic gases, Corrosion control in condensate and feed water systems. Protects boiler surfaces by forming an iron tannate film.
Product alias: 
<p> Green CC, RXSOL 9-150 / SLCC-A, Care Treat-4, MARICHEM C.C.I.TM, CCT 102, Maxtreat 3330, DM-530, Condensate Treatment 9-150, BWT QC4, pH CONTROLLER AMINE bas. Amerzine, NEUTRALIZING AMINE AGENT JCF 2005 RP-01A, Aquameen 1150D, Condensate Control 210 Ltr, HP-FILMMAX, Overhead Toping System Corrosion Inhibitor</p>

Why Condesate control ( Condensnol Amine ) required as BOILER Water Treatment chemicals?

Condensate control plays very important role to neutralize Acidic nature of boiler water steam during condensation process. As acidic nature rapidly corroding metal body of BOILER and surrounding system.


What is the main base and chemical principle of Condensate Control (Condensnol Amine )?

Condensate control contain mixture of condensnol amine which helps to neutralize acidic media which causes corrosion in boiler system. On the other hand we can say that condensate control works as a corrosion controler in steam and condensate systems.

Is Condensate System can be kept safe by using Condensnol amine - condensate Control?
 

Condesnol Amine ihighly effective product to CONTROL acidic strength of CONDENSATE SYSTEM. During liquid treatment Condensnol amine neutralises the acids in the condensate system.

Is Condensate control is easy to use?

RXSOL-50-5005-025 condensate is tested for PH to determine the dosage level. The PH limits are 8.3 - 9.0 . For an average system e. g. 10-M3, the dosage is approximately 0.65 ltr / day .

The necessary amount of RXSOL-50-5005-025 is required or injected as frequently as to maintain the pH of the condensate at the main condensate pump outlet between 8.6-9.5 .  The amines pass over with the steam and have the dual function of elevating the pH of the steam/condensate and putting a protective micro film on the system pipe work. Acidic condensate is the result of carbonic acid (H2CO3) being formed as CO2 is released in the steam.Condensate prevents corrosion by carbonic acid on live systems. Its filming properties also reduce corrosion on shut down lines, when moisture and oxygen are present.
 

How Condensate control works?

Condensate control contains volatile amine which helps to neutralising the acidic contaminants pH of the system and keep the whole boiler and condenser system workable in good running condition for future use.

The condensate system contains high level of carbon dioxide in presence of vaporized steam the rapid formation of carbonic acid takes place which corrodes the metalic content rapidly.
 
Condensate control cuts down such formation and facilitates in maintaining favourable environment for metalic parts. The dosage of condensate control depends on the aggregate carbonic acid content and should be added till the point the pH range is 8.3 to 9.
 
Corrosion in the overhead system of the crude distillation unit is caused by hydrogen chloride produced by hydrolysis of chloride salts found in crude oil. The desalter unit in the refineriestypically removes salts and the escaped salts are hydrolyzed to produce the corrosive HCl gas. To mitigate the corrosion caused by HCl gas, neutralizing amines and film forming amines are dosed at overhead section of the crude unit. RXSOL has developed the filming amine formulations (Corrosion Inhibitor FILMMAX).
 
The mechanism includes formation of a film which can act as a hydrophobic barrier  against corrosive species, such as, HCl. Film forming amine formulations typically contain two components, namely,
(i) neutralizing amines to control the pH and
(ii) Long chain alkyl amine to form a protective film.
 
The major desirable characteristics of any film forming amine formulations includes high temperature pH control, corrosion mitigation and strong fill formation. Accordingly, the in-house developed formulations were evaluated for pH neutralization, solubility, rotating cage corrosion rate and QCM film strength. The best identified formulation have been scaled up to 9 MT for field trials. During the trials, the Corrosion Inhibitor FILMMAX met the required specifications less than 0.3 ppm of iron content in the stream.
 

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Condesate Control supply and Stock location.
We are one of largest condensate control manufacturer and supplier in Kolkata - Haldia - Paradip, Mumbai - JNPT - Pirpav - Chembur, Chennai - Ennore, Visakhapatnam - Gangavaram, Kandla, Mundra, Sikka, Salaya, NAvlakhi, Surat - Hazira, Fujairah, Dubai, Abu Dhabi, Sharjah

Protection of Condenser from Corrosion in Boiler / Power plant.

Condenser  and its related accessory like condensate pump protection from corrosion is important task to avoid high maintenance cost due to acidic cavitation which can cause plant unplanned downtime. Unnecessary condenser maintenance also effect production yield.

What is condenser?

Condenser helps to condensate high temperature steam to water which can be collected and returned to further utilize in the steam generator. During condensation condensate control works during super heated temperature steam to neutralize or prohibit acid formation which is causes of cavitation and rusting etc...

Benefit of uses of Condensate Control - Condensnol amine?

Save maintenance cost
Avoid down time of system.

Increase production yield.
Acidic medium causes rust / cavitaion which is resulting more vibration of motor plant machiner, Condensnol Amine uses effectively neutralizes Acid during condensation.
Remarks: 

RXSOL-50-5005-025 alkaline and the vapors are irritating to eyes and lungs. Avoid contact with eyes and skin. Do not take internally. Observe safety regulations wear Goggles, PVC gloves and Apron when handling Provide ample ventilation Avoid contact with skin in case of contacts wash with cupious amount of water immediately. If eyes are splashed give immediate and prolonged irrigation with clean running water and obtain medical attention.

Not for internal use :-
If swallowed do not induce vomiting give plenty of water or milk and call a doctor immediately.

Packing. GENERAL REMARKS:-Do not store  RXSOL-50-5005-025  near a heating equipment.

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